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Old 07-13-2008   #1 (permalink)
jswag
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Default 2004 kdx bars

im trying to put some tusk handguards on my kdx and the stock bars are not hollow..there seems to be a black metal insert with a hole in it.Has anyone drilled through this or removed it to put on guards? thanks for any info. jimmy
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Old 07-16-2008   #2 (permalink)
Billy B
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Cut the ends of the bars off Jimmy. They are hollow it is just a cap. A hacksaw works but i use a chopsaw with a carbide blade, go slow and cuts like a hot knife through butter. If i am correct the stock bars are a little wide for woods riding. I cut my bars down to 31in or less. Even amount on both sides of course.

Btw. How have ya been?
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Old 07-16-2008   #3 (permalink)
KDXGarage
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I think there is an anti-vibrations insert in the bars.
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Old 07-16-2008   #4 (permalink)
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anti-vibration huh..i was wondering why those inserts are in there. THey could have put threads in the dang hole then i could have just screwed the handguards into that.I dont have the right tools. Dirtbikes aint easy.When you guys coming back to HP!
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Old 07-30-2008   #5 (permalink)
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Just cutem Jimmy. I can't believe your stock bars are still straight, mine didn't last 2 rides.
As far as Highland park goes, we are gonna be back there Sept. 27th and 28th Of course getting there the 26th to set up, drink some or alot and tell some lies about the last time we were there. You still have my #. Give me a call if so.
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Old 07-31-2008   #6 (permalink)
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I know i have been lucky..ive crashed a few times but they have held up.Ive been riding every weekend even though its been hot as hell.I will try to make it to HP when you come down.I put the barkbusters on my wifes crf.Im gonna wait and get me some new bars. later jimmy

Last edited by jswag : 08-01-2008 at 10:45 PM.
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