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Old 09-27-2008   #1 (permalink)
rebelmhz
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Default 2003 KX125 Torque Specs?

Can someone tell me the torque specs for an 03, KX125, top end.
I need the head bolt nuts, the cylinder, and the cover for the power valves, and any other important specs I'll need.
Just got a brand new cylinder (the local cycle shop cracked my cylinder removing the old sleeve so they provided a brand new one) with sleeve installed, piston kit, and gasket kit, but the repair manual was out of stock and I won't get one for 7-10 days, I'd like to get this bike back together and need the specs.
Any help/info appreciated.

BTW, I'd like to thank everyone that responded a while back with my compression questions/problems. The piston and cylinder walls were fried...

Regards,
rebelmhz
2003 KX125
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Old 09-28-2008   #2 (permalink)
KX-Dodger
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Hi,

I wish I had a scanner as I'm so damn lazy about typing ... but here are some of the specs you need from the SM.

Cylinder Head Nuts - 25 N-m/2.5kgf-m/18 ft-lb
Cylinder Nuts - " "

Main Valve Cover bolts - 5.9 N-m/0.6kgf-m/52 in-lb
Exhaust Valve Retaining Bolts - " "

KIPS Cover Bolts (KX 125 M1) - 4.9 N-m/0.5kgf-m/43 in-lb

There are more, of course, let me know what else you need and I can post it. I'll be on and offline today but will try to check in regularly.

Might want to use the OEM parts list (Kawasaki OEM Parts) to get the exact part name to avoid confusion.

Dodge
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