Starting all over on the Chopper
+ Reply to Thread
Page 1 of 18 1 2 3 4 5 6 7 8 9 10 11 ... LastLast
Results 1 to 20 of 342
Like Tree2Likes

Thread: Starting all over on the Chopper

  1. #1
    Moto Mez BTK Expert Alley Rat's Avatar
    Join Date
    Mar 2007
    Location
    Sleezeport, Lowsyana
    Posts
    972

    Default Starting all over on the Chopper

    This bike has been sitting for awhile now and it is killing me. Luckily I have my other bike so I am not completely down. Since I built my last set of pipes I have felt the need to really clean up my bike. For awhile I didn't take my time in my projects and just tried to get things done. It has been killing me to see my bike half a$$ed. So I have decided to tear it down and start over. I plan on getting a new tank, building new handle bars, new taillights, polishing things here and there, and maybe getting my exhaust and other pieces chromed. I just really want to make this bike super clean from here out.

    This is how she is starting out.


    Hacked some spare metal.



    I cut off the square box on the top of the backbone and started cleaning all the welds


    After a couple hours of messing around. I am to the point of no return. I am pulling the engine so I can get into all the nooks and crannys.


    Of course I am gonna strip all this wiring and leave the bare minimum.


    Stay tuned. I plan on hitting this everyday in some shape or form

  2. Remove Advertisements
    Kawasaki Motorcycle
    Advertisements
     

  3. #2
    girl watcher BTK Expert cike's Avatar
    Join Date
    Sep 2010
    Location
    west milton, OHIO
    Posts
    385

    Default Re: Starting all over on the Chopper

    you are going to keep that springer on the new build right?
    I'll keep on eye on this and see how it's comming along
    I just wanna ride man, I just wanna ride!
    95 Vulcan 800A "outcast" sold
    99 Streetking
    01 Roadstar

  4. #3
    Moto Mez BTK Expert Alley Rat's Avatar
    Join Date
    Mar 2007
    Location
    Sleezeport, Lowsyana
    Posts
    972

    Default Re: Starting all over on the Chopper

    Oh yeah the springer isn't going anywhere. I am thinking about cutting 2 more inches out of it though.

  5. #4
    Pump Hopper BTK Expert goddarddr's Avatar
    Join Date
    Nov 2007
    Location
    just 8 mi west of Nashville,TN
    Posts
    1,985

    Default Re: Starting all over on the Chopper

    will you be removing the swing-arm for maintance?
    Dave
    95 Vulcan 800A-"Pump Hopper"

  6. #5
    Slow Guy on a Fast Bike Extreme Forum Supporter trikebubble's Avatar
    Join Date
    Nov 2004
    Location
    Okanagan Falls, BC
    Posts
    25,217

    Default Re: Starting all over on the Chopper

    Love the kickstand, is that a valve? Will be keeping an interested eye on this thread.
    So you want to buy a sportbike as your first bike and have questions?
    Please Read First:
    http://tinyurl.com/Clickie-the-linkie

    08 Midnite Sapphire Blue ZX-14

  7. #6
    Moto Mez BTK Expert Alley Rat's Avatar
    Join Date
    Mar 2007
    Location
    Sleezeport, Lowsyana
    Posts
    972

    Default Re: Starting all over on the Chopper

    Trike my kickstand is my stock one.

    I got up this morning and headed out to the garage to begin. Most of my time today was just spent on grinding down welds. I am gonna try to clean as many as I can so everything will be smooth.






    Just started on the backbone.


    I got my wiring thinned out too. All I have to do now is get my fuse box and ignitor mounted so I can shorten everything up.


    I'm hoping to get my motor out tonight so I can really get to work on the frame

  8. #7
    Foil Inspector BTK Intermediate MikeGoodwin's Avatar
    Join Date
    Jun 2010
    Location
    Houston, TX
    Posts
    122

    Default Re: Starting all over on the Chopper

    Looking good man. I think the frame will look real clean without all of those ugly welds. I'm Looking forward to this one.
    2002 Vulcan 800 Classic

  9. #8
    Moto Mez BTK Expert Alley Rat's Avatar
    Join Date
    Mar 2007
    Location
    Sleezeport, Lowsyana
    Posts
    972

    Default Re: Starting all over on the Chopper

    My brother dropped over tonight unannounced to lend a hand with my bike. So glad he did, it wouldn't have sucked to do it all my self. I am all ready to start work on the frame.


    The more I look at it the more I want to hardtail it right now.

  10. #9
    . ULTIMATE Forum Supporter
    Join Date
    Jul 2007
    Posts
    8,916

    Default Re: Starting all over on the Chopper

    This will be cool to follow ! Thanks for the pics !

  11. #10
    Pump Hopper BTK Expert goddarddr's Avatar
    Join Date
    Nov 2007
    Location
    just 8 mi west of Nashville,TN
    Posts
    1,985

    Default Re: Starting all over on the Chopper

    Major Surgery going on here. so thats what a pile of motorcycle bones looks like. I'll be in the observation room watching the "Doc" bring him back to life. thanks Rat
    Last edited by goddarddr; 11-27-2010 at 07:58 AM.
    Dave
    95 Vulcan 800A-"Pump Hopper"

  12. #11
    girl watcher BTK Expert cike's Avatar
    Join Date
    Sep 2010
    Location
    west milton, OHIO
    Posts
    385

    Default Re: Starting all over on the Chopper

    Just my .02 but I say go ahead and hardtail it now while it's all apart.
    I just wanna ride man, I just wanna ride!
    95 Vulcan 800A "outcast" sold
    99 Streetking
    01 Roadstar

  13. #12
    Moto Mez BTK Expert Alley Rat's Avatar
    Join Date
    Mar 2007
    Location
    Sleezeport, Lowsyana
    Posts
    972

    Default Re: Starting all over on the Chopper

    I am gonna see if a buddy of mine can make some axle dropouts. I want to do it though with the motor in the frame so I don't have to make a jig to keep all the mounts in place.

  14. #13
    Moto Mez BTK Expert Alley Rat's Avatar
    Join Date
    Mar 2007
    Location
    Sleezeport, Lowsyana
    Posts
    972

    Default Re: Starting all over on the Chopper

    Started working on my swingarm.

  15. #14
    Member BTK Expert
    Join Date
    Oct 2006
    Posts
    3,180

    Default Re: Starting all over on the Chopper

    Hey, AlleyRat. I love to watch you work. I also love the mustang in the background. It was the car of my dreams when I was in high school.

  16. #15
    Way Too Much Free Time BTK Expert mumbles's Avatar
    Join Date
    Aug 2005
    Location
    NW Houston,Texas
    Posts
    1,157

    Default Re: Starting all over on the Chopper

    Been keeping an eye on all the bobbed 800 threads Rat. You sure are an influence. LOL
    My .02 is if you're going this far with the project you might as well make it a hardtail unless you're having second thoughts or not sure.
    Taking everything off in the future won't be as much fun when it can be done now, right?

    Btw where's ol Spitbeard at? Haven't seen him post anything lately.
    98 Vulcan 800a (always changing)

  17. #16
    Moto Mez BTK Expert Alley Rat's Avatar
    Join Date
    Mar 2007
    Location
    Sleezeport, Lowsyana
    Posts
    972

    Default Re: Starting all over on the Chopper

    I need to get some dropouts made before I can hardtail it. Plus I am not gonna do it unless I have the motor in anyway. That will save me from having to build a lot more braces. As much as I have stripped off my bike it would take much to get it down to where I can hardtail it. For right now I just want to clean it up and get it back going. Hardtail will be in the near future for sure though.

  18. #17
    Pump Hopper BTK Expert goddarddr's Avatar
    Join Date
    Nov 2007
    Location
    just 8 mi west of Nashville,TN
    Posts
    1,985

    Default Re: Starting all over on the Chopper

    hard tails look more than great! but aren't they very uncomfortable to ride?
    Dave
    95 Vulcan 800A-"Pump Hopper"

  19. #18
    Moto Mez BTK Expert Alley Rat's Avatar
    Join Date
    Mar 2007
    Location
    Sleezeport, Lowsyana
    Posts
    972

    Default Re: Starting all over on the Chopper

    That is why you need a seat with a good shape and ample amount of cushion or run springs on your seat.

  20. #19
    Pump Hopper BTK Expert goddarddr's Avatar
    Join Date
    Nov 2007
    Location
    just 8 mi west of Nashville,TN
    Posts
    1,985

    Default Re: Starting all over on the Chopper

    what is a dropout?
    Dave
    95 Vulcan 800A-"Pump Hopper"

  21. #20
    Moto Mez BTK Expert Alley Rat's Avatar
    Join Date
    Mar 2007
    Location
    Sleezeport, Lowsyana
    Posts
    972

    Default Re: Starting all over on the Chopper

    This is the dropout.

+ Reply to Thread
Page 1 of 18 1 2 3 4 5 6 7 8 9 10 11 ... LastLast

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

     

Similar Threads

  1. AME Chopper Kit
    By oryhara in forum Vintage Motorcyle Info
    Replies: 6
    Last Post: 06-10-2009, 03:24 PM
  2. why the name chopper?
    By 0okami in forum Main Lobby
    Replies: 2
    Last Post: 09-07-2008, 11:02 PM
  3. Need some help with an 800 chopper.
    By Mr_Lycos in forum Kawasaki Cruisers
    Replies: 12
    Last Post: 08-18-2008, 05:20 PM
  4. My Kawi chopper! The e-bay dragster/chopper!
    By CruisingRam in forum Main Lobby
    Replies: 16
    Last Post: 12-10-2005, 10:27 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts