Gold Leafing 101, A Badger 'How-To'.

[BadgerOctane]

Hey all,

I know this isn't exactly a Kaw project, but I wanted to share anyway. Hopefully you'll enjoy it for what it is, and the fact you can put this on any bike you choose.

This is the first How-To I've posted in this forum and I should mention that I write them in Word, and then copy/paste. I've been doing write ups like this for years in other forums, and I certainly didn't want to leave you guys out of the loop. I'll try to do a write-up on a recent Kaw paint I just did where I put flat black flames over an existing paint job. If anyone has any questions on this, feel free to ask. Hope you enjoy and here's the write up.:



I feel it fair to mention that this particular project came to me ‘third party’, and all the materials were provided for me per customer specifications, so that’s why its not an exact match, merely a ballpark comparison. I’ll start by showing you my reference materials, and really the only thing I had to go off of:





And here’s a better image of this 2007 FLHRSE CVO I found on the web:



So moving right along, we start with one of these, a fiberglass half-shell provided by the SuperSeer corporation. Here you can see I’ve already done my prep which included sanding the gel coat, washing and cleaning, applying a spray fill primer and a sealer, then wet sanding with 600 grit. As you can see its ready for the base to be applied:



And now is a great time to talk about that base. I didn’t have the actual colors used on the ‘07 I was imitating. So I used Harley Davidson Scarlet Red. This particular blend was available to me in a lacquer. Its important to mention that in most states, lacquers are rapidly becoming obsolete. Many of HD’s colors are crossing over into urethanes now and it’s a simple matter of changing the last digit of the prefix in the paint code. In short, 98603 = a lacquer, 98609 = a urethane. For this project I used HD paint number 98603 LZ.:



I laid down a nice even base as seen here:



Now I was told the actual bike had a (and I quote) “glittery effect” over the red. I took this to mean there was a pearl involved which is pretty typical for most factory customs. But the customer wanted something with a bit more “bling” to it, so I used House of Kolor UMF01 Ultra Mini Gold Flake. I mixed about an 1/8 of a teaspoon with a clear lacquer and applied it over the base. Its difficult to see it, but you can see it well in some of the other shots.:



After I allowed it to flash off I lightly scuffed the surface with 600 wet and applied an ample flow of intercoat clear. The clear is basically going to help smooth out my surface because the metal flakes are literally just that, tiny little metallic squares. They don’t always lay down flat, and I wanted something to help ‘bury’ them so they wouldn’t cause any issues with the gold leaf.

I allowed my intercoat to flash off and then I once again sanded with 600 wet. I made sure to sand nice and evenly, this helps promote adhesion for future coats, and the gold leaf to be applied.

I then had to plot my design on the sides. Using fineline masking tape, I defined both the center line of the shell and a low base perimeter for which to gauge my symmetry.:





After this was done, I applied my masking material. In this case I relied on my trusty R-Tape which is a common transfer tape material used most often by sign makers. It has good tack qualities that leave no residue, and its re-positionable. Because I’m not spraying anything, I didn’t have to go through the thorough process of a full smoothing. I merely needed to set a decent space for which I’ll sketch my design (as seen here) and apply the size. Size is the glue used in the gold leafing process:



(continued)

[BadgerOctane]

After sketching my design I had to go through the careful process of weeding. Weeding is basically just cutting out the design. I did this right on the shell because I’ve been doing this for a long time, and I know how NOT to cut through to the painted surface. Believe me you can ruin a great paint job if you cut too deep on your masking materials. I’d like to also mention that the good thing about the R-Tape is that I could have removed it, placed it on a smooth piece of plastic, glass, or metal and cut it there. I recommend using this technique if you’re just starting out. You can then replace your tape onto the surface to be painted, but after its cut it can be a little bit of a pain to reset it properly. Time was the main reason I opted to cut it in place.:



And here you can see it in more detail with the full design removed. I should also mention I did this on both sides.:



Now I did a free hand sketch on both sides and only lined everything up by eye. Granted it still came out very concentric, there’s a way to get your side to side designs 100% symmetrical and that is to simply use tracing paper on the finished sketch from one side. Apply a light coating of chalk to the traced image, flip it, lay it down on the other side and lightly retrace. When you remove the paper, your image is successfully transferred. Takes a little more time but it does guarantee your image match.

Ok so next I applied the size, Old World Art #802. There are many ways to apply this, ( i.e. brush, airbrush/spray, roller, etc.) as you can see here I chose a 1” brush for a quick and easy application.:



Here’s how it looks after application, sort of milky. It takes about 45-60 minutes for it to set up. Basically when its clear you should be about ready, it will almost seem too dry if you actually touch it, but believe me, it works.:



Here’s the leaf I used. It’s a composition, imitation gold leaf. I know it doesn’t match the variegated leaf on the bike, but again, the materials were provided to me for this one. I can’t complain. This particular brand came on sheets which made for ease of application. The leaf is loosely attached to a backing, simply place the leaf on the size, backing side up, and gently lift. The leaf is left in place, and if more is still sticking to the backing, just repeat the process until its all used. There’s little to no waste in this process.:



After I got all the leaf onto the surface I carefully ‘set’ it with a hand made tool. Just a wooden dowel with some felt wrapped cotton on the end. I carefully and evenly set the surface. Its best not to touch the leaf with your hands unless you’re very familiar with it. It can tear very easily and mess up your work if not careful, so tools like this are very useful. I did end up using a very light fingernail touch though because this project required a very defined flame edge and I wanted to make sure those tips were setting properly.



This is what it looked like after I had the leaf set.:



To insure good adhesion of the leaf, I allowed it to sit for 24 hours. I didn’t want to risk removing the R-Tape and lifting what had taken me a while to lay down. The next day, I was ready to use my swaffing brush to remove any excess leaf. it’s a soft brush, that I can use to gently wisp away any excess without damaging the leaf. The leaf is still very fragile even though dry, so this is important to just take your time and do it right. After this, I carefully and slowly removed the tape, revealing a very nicely set design with minimal jagged edges.:



I cleaned it up for a better look, and in this shot you can see the symmetry of the design is very appealing.:



After this I tacked off the shell to remove any little leaf particles from brushing and then carefully wiped the surface with wax/degreaser to clean any tape residue that might have shown through once I cleared again. It was then time to apply another intercoat clear.:



So that’s gold leafing in a nutshell. From here I’ll sand one more time, apply my pinstriped edge bordering the leafed flames, ( HD basecoat, 98609 BNR) and apply two topcoat clears. Then its back to SuperSeer where they’ll finish up the shell with the liner, harness, beading, vents, etc.

I’ll try to grab some finished pics when I can. That’s all for now, hope you’ve enjoyed it.


Badger

[anamosity]

very nice write up.

[harter]

That looks like a great job
Thanks for the info
Harter with much to learn.

[BadgerOctane]

Been a bit busy at the shop and almost forgot to post up the finished pics of this project. Here you go.

In brief, I used my Mack 00 sword brush with some Harley Mirage Orange base and performed an edge stripe to border the leaf. Then I topped it off with a couple clear coats, allowed to cure and sent it back over to Super Seer Helmets to finalize with a liner, beading, harness, visor, vents and of course their logos.











Thanks again everyone. I'll have more How-Tos for you in the weeks to come so stay tuned, ride safe, and think custom!

Badger