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Old 06-10-2008   #81 (permalink)
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Back to the rack!

After shaping the metal and plastic I like to use a bare metal primer to seal the steel and protect it from rust. When the bare metal dries I scuff it with some 180 grit paper and shoot the rack with primer surfacer (lacquer primer).



When the laquer primer dries, dry sand it with 400 grit. If you find any imperfections you can either use plastic or spot putty to fill. I usually wash the part with plain water, then use a good wax & grease remover on the part, then use a tack rag just before application of the base color.



After the base color has dried I like to use 800 or 1000 grit paper and lightly sand the base color without going through. Wash the part again and mask the part off for the second color.

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Old 06-10-2008   #82 (permalink)
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Shoot the second color then carefully remove the masking material and let it dry.



Lightly sand with 800 or 1000 grit paper again, mask for any other colors to be used, wipe with wax & grease remover again and shoot the colors. With this rack I masked the stripes. Again, be real careful when you pull the tape and I pull the tape 30 to 45 minutes after application. Keeps the tape from pulling the paint up.



When the last color shot is dry I will touch up any edges, if need be, wipe again with the wax & grease remover, tack the part off and then shoot the clear coat.

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Old 06-10-2008   #83 (permalink)
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Wowzers Ken, you've been a busy boy.
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Old 06-10-2008   #84 (permalink)
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Allow the part to dry fully and use it. If you get some dust or lint in the clear you can always color sand the part. Lightly scuff with 1500 grit to sand out the lint, then use 2000 grit (lightly), and then finally I use 2500 grit paper making sure there are no sand scratches before using a fine cut rubbing compound to polish.

From here we will see how the rack looks on the bike if the owner will post a picture later.
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Old 06-10-2008   #85 (permalink)
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Thanks Carlo. I am getting around a little more.
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Old 06-12-2008   #86 (permalink)
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Looks Great, Ken.
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Old 06-12-2008   #87 (permalink)
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Very nice fab job, Ken... and your paint work/detail is outstanding!

Hope to see pictures of the rack on the bike soon.
Don
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Old 06-12-2008   #88 (permalink)
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Glad you got out of the house. Hope you aren't in too much pain.
Rack looks awesome, as usual. You sure have a knack for fabricating.
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Old 06-13-2008   #89 (permalink)
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Ken, that just looks awesome!!! You certainly are a gifted and talented man!

Want to paint some tins?
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Old 06-13-2008   #90 (permalink)
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Quote:
Originally Posted by CycleDude View Post
Looks Great, Ken.
Thanks, Kevin. It was fun to build this one. The others were a lot of work to build in the small shop, constantly tripping over equipment or shuffling around stuff. Life is better now.
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Old 06-13-2008   #91 (permalink)
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Quote:
Originally Posted by dsmack View Post
Very nice fab job, Ken... and your paint work/detail is outstanding!

Hope to see pictures of the rack on the bike soon.
Don
Thank you sir, I hope the owner will enjoy it and show us how it looks on the bike.
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Old 06-13-2008   #92 (permalink)
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Quote:
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Glad you got out of the house. Hope you aren't in too much pain.
Rack looks awesome, as usual. You sure have a knack for fabricating.
I have a knack??? You are the one who busted the backside helping me get a shop put together that is easy to work in. My friend, I am in your debt for all you have done.

Getting around pretty good for an old guy
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Old 06-13-2008   #93 (permalink)
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Quote:
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Ken, that just looks awesome!!! You certainly are a gifted and talented man!

Want to paint some tins?
What you got in mind ... something in Purple?
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Old 06-13-2008   #94 (permalink)
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Ken, that rack is looking mighty good. I'm glad to see you're up and about again. Are you back to 100% again?
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Old 06-13-2008   #95 (permalink)
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Originally Posted by Lobocop View Post
What you got in mind ... something in Purple?
ROTFLOL....

I need to keep you away from Shirley!

I'll pick your brain about colors another time. I did buy some extra tins/tank to paint up to give the bike a different look when the mood strikes. I tend to go with darker colors...usually metallics...so it'd be interesting to hear your thoughts on colors.

Purple....Sheeeeessshhhh!!!!!!!
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Old 06-13-2008   #96 (permalink)
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Ken, that rack is looking mighty good. I'm glad to see you're up and about again. Are you back to 100% again?
Thanks Brian.

I don't know about 100%, but I'm getting around pretty good. I have learned not to get carried away with doing things by myself when help should be asked for.
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Old 06-13-2008   #97 (permalink)
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Quote:
Originally Posted by 2WheelFun View Post
ROTFLOL....

I need to keep you away from Shirley!

I'll pick your brain about colors another time. I did buy some extra tins/tank to paint up to give the bike a different look when the mood strikes. I tend to go with darker colors...usually metallics...so it'd be interesting to hear your thoughts on colors.

Purple....Sheeeeessshhhh!!!!!!!
Think of the endless possibilties

Lavendar metallic with purple flames
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Old 06-13-2008   #98 (permalink)
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Quote:
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Think of the endless possibilties

Lavendar metallic with purple flames
I like Plum metallics.
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Old 06-13-2008   #99 (permalink)
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That is plum/plumb funny!
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Old 06-13-2008   #100 (permalink)
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