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I was faced with this problem and printed two versions of plugs. One with a spring-loaded tapered shank and the other with an O-ring seal. You can download either design here:Once you get those plugs out, either put new ones back in or fill the hole with thick grease. Those plugs prevented the screws from oxidizing, and becoming useless as they become fused with oxidation into the carb body threads, never to be able to be adjusted again. Just a heads up on once beautiful GPZ. That bike is a collector quality machine.![]()

Mikuni Pilot Screw Plug by KLR-Tom
This is a snap-in, removable plug for most Mikuni motorcycle carbs. It covers the hole for your pilot screw. Keeps dirt and water out and keeps the screw threads from seizing. It should work on any carb that has a hole size of around 7 mm. See also my Mikuni Pilot Screw Plug (with O-ring).


Mikuni Pilot Screw Plug (with O-ring) by KLR-Tom
This is a snap-in, removable plug for most Mikuni motorcycle carbs. It covers the hole for your pilot screw. Keeps dirt and water out and keeps the screw threads from seizing. It should work on any carb that has a hole size of around 7 mm. See also my Mikuni Pilot Screw Plug (without O-ring).
